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Tips Desk

Who doesn't like to make things easier with a few tips? Here at the Outlet Tool Supply, we've got very helpful tips that will help with your everyday tasks or current project. We will display a new tip every month.


Do-It-Yourself Sanding Pads
    TIP: To make a simple and efficient pad for hand sanding, take two PSA (pressure sensitive adhesive) disks designed for random orbit sanders, and mate the two adhesive sides to each other. For even greater versatility, adhere two different grits together.

Stash your miter gauge in a PVC holster
    Changing from crosscutting to rip-cutting means finding some place to put the miter gauge. It's a nuisance to walk to the bench, put the miter gauge down, and then go back to retrieve it later.

    TIP: Build a holster for your miter gauge out of inexpensive 1"-diameter PVC pipe. Cut the pipe long enough to cover the guide bar plus 3". To prevent the gauge from rolling over, cut a 3" notch in one end of the pipe. Attach to the side of your saw using conduit brackets and sheet-metal screws. Now you'll never be more than an arm's reach away from the gauge.

Paint roller cover makes a great contour sander
    TIP: The graceful curves of some projects aren't well suited to sanding with a power contour sander. To sand these these contours, I wrap a piece of sandpaper around an old (but still soft) paint roller cover. The nap of the roller gives plenty of cushion and contours itself to the workpiece. Use a 4"-long roller, or cut a longer roller to fit. For tighter curves, use a smaller diameter roller.

Make your work stay-put.
    TIP: Using a miter gauge at an acute angle can cause the workpiece to slip. Cutting to fit and gluing a piece of medium-grit sand paper to the face of the gauge fence will resist slipping without marring your work.

PVC-pipe cutter makes short work of short dowels.
    You can fiddle away a lot of time setting up jigs to cut short lengths of small dowels. Wouldn't it be great to have a simple way to snip off those little rounds?

    TIP: Use a PVC-pipe cutter, the type with a ratcheting squeeze handle and a razor sharp blade. This tool clips cleanly through dowels up to 1/2" diameter with little effort. A good quality one with metal handles will cut dowels for a long time to come.

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